Department of Civil, Structural and Environmental Engineering Trinity College Dublin The Schoharie Creek Thruway bridge collapse SS structures project Group 18 Simon McCourt Ronan Duffy Michael Dowling Paul Duignan Paul Submission Date: 24th October 2008 Introduction The Schoharie Bridge located northwest of Albany in the Mohawk Valley was constructed in the early 1950’s as part of a 900km superhighway which was proposed to cross the entire State of New York. Officially opened in the winter of 1954 the bridge operated as a pivotal piece of the 900km stretch of superhighway which allowed New Yorker’s travel around the state with ease. That was until the morning of the 5th of April 1987 when the bridge during high flood conditions suddenly and catastrophically collapsed into the storm waters below and tragically claimed the lives of 10 people. The collapse of the Schoharie Bridge is a reminder to us that during bridge design it is not only the dead and live loads we need to consider but also the hydraulic forces which the supports and foundations are subject to. The Schoharie Bridge is also a reminder of why we need regular inspection and maintenance of the bridges which cross our waterways. Design and Construction The Consulting Engineering company which was awarded the job of designing the Schoharie Bridge was Madigan-Hyland Consulting Engineers. In the initial designs stages of the bridge there were two specific designs which were being considered, the main differences between these two structures was that of the length of the superstructure. In the end the design which was chosen was that of a 165m long structure with 5 separate spans, each span measuring 30.5m, 33.5m, 36.6m, 33.5m, and 30.5m respectively, along with 4 concrete pier frames which would support the bridges spans along with abutments at each end, 2 were to be erected in the creek with shallow pad footings and two on the banks of the creek. A cross-section of a typical pier with footing is shown below in figure 1. 112.5' 27.75' 57' 27.75' Symmetrical about C L Deck Stringer at 8'-6" o.c. Floor Beam at approx. 20' o.c. Knee Brace Main Girder Cantilever Floor Beam Ends Bearing 7'-0" sq Column 5'-0" wide X10'-0" deep Tie Beam Column Plinth Reinforcement Plinth Footing Figure 1: Cross-Section of Pier and Superstructure Figure 1 - Pier Section ( after "Collapse," 1987 ) The construction contract was won by B.Perini and Sons Inc. and the construction of the bridge got underway in the Spring of 1953 and was completed in the winter of 1954. Some important facts about the footing construction was that it had been recommended that the temporary sheet piling which had been installed during excavation should have been left in place and the ripraping which was supposed to be placed inside the sheet piling was inadequate. Shortly after construction several small jobs needed to be done on the structure but these were all completed by autumn in 1957, this was the last time that any maintenance work was to be carried out on the bridge. The Collapse The collapse of the Schoharie Creek Bridge occurred during the spring flood. Rainfall totalling 150mm as well as snowmelt combined to produce an estimated 50 year flood. The collapse was initiated by the toppling of pier 3. This caused spans 3 and 4 to also collapse and fall into the creek. A car and a tractor and trailer were on the bridge when it collapsed. A further 3 cars also fell into the gap. This was possibly due to the drivers being so close to the bridge at the time of collapse that they were unable to stop in time. In total 10 people died but only 9 bodies were recovered. 90 minutes later pier 2 and span 2 collapsed. It has been suggested by the NTSB that pier 2 collapsed due to a blockage caused by the debris from pier 3 and the 2 spans in the river. This caused the water to be redirected towards pier 2 and also increased the stream velocity. Causes Of Failure Reports from teams investigating the cause of failure of the bridge concluded that the collapse was due to extensive scour under pier 3. The vulnerability of scouring under pier 3 was affected by some important factors. The shallow footings used, bearing on soil, could be undermined. The foundation of pier 3 was bearing on erodible soil. The as-built footing excavations and backfill could not resist scour. Riprap protection, inspection and maintenance were inadequate. Also sheet-piles which were used in early construction were removed – if they were present scour may have been avoided. The riprap used was too light. Riprap weights of 1000-1500lb should have been used instead of the riprap weights of 100-300lb. Although the main cause of the bridge failure was scour, there were several other items considered during the investigation of the collapse. These items include design of the superstructure, inspection and maintenance of piers above streambed, and inspections performed using the guidelines available at the time of inspections. These items did not contribute to the collapse of the bridge. Thornton-Tomasetti (investigating the collapse) found items that aggravated the tendency for scour: A curve in the river upstream of the bridge directed a higher velocity flow toward pier 3. The flood was greater than that anticipated by the designers and followed others (such as 1955) which disturbed the riprap. Berms built in 1963 directed floodwaters under the bridge. An embankment west of the creek channel increased flood velocities. Drift material caught against the piers directed water downward at the base of pier 3. The severity of the collapse was also influenced by the following factors: The simple spans were not redundant. Concrete piers did not have enough ductility to permit frame action. Bridge bearings allowed the spans to lift or slide off of the concrete piers. Plinth reinforcement stopped the hinge action of the plinth cracks. Scour Palmer and Turkiyyah (1999) defines scour in the following manner: Scour is the removal of sediment from a streambed caused by erosive action of flowing water. Scour was the principal action that resulted in the sudden collapse of the Schoharie Bridge in 1987. There are many different mechanisms through which scouring occurs, however for bridge construction there are some mechanisms that have more adverse effects than others. The most applicable mechanism is that which was summed up by Huber in 1991. Huber wrote: Local scour occurs when flow is obstructed by a pier or abutment placed in the floodplain. Vortexes that form at the pier or abutment remove stream bed material. (Figure 4) Figure 4: Exaggerated Artist’s Rendition of Bridge Scour Scour could only have been countered by riprap, by supporting piers on piles, or by providing cofferdams around piers. Lessons Learned The collapse of the Schoharie Bridge, although unfortunate, provided vital information on the design methods to resist scour and appropriate methods of bridge scour inspection. There were many suggested ways the disaster could have been prevented. Firstly the bridge could have been supported on piles, which would have resisted scour. If this could not have been accommodated, leaving the sheet piling in place and using enough riprap could have helped protect the pier also. In addition, the use of continuous spans could have helped to further avoid the failure. The continuous span could have helped to redistribute the forces between the spans after the failure of pier 3. Another important lesson learned is that appropriate and consistent inspections be carried out on all aspects of the structure, including the underwater features of the bridge. References http://timesunion.com/specialreports/tu150/stories/graphics/weather_thruway.jpg http://en.wikipedia.org/wiki/Schoharie_Creek http://www.eng.uab.edu/cee/faculty/ndelatte/case_studies_project/Schoharie.htm Why buildings fall down - Levy and Salvadori, 2002 Norton Fault Tree Analysis of Schoharie Creek Bridge Collapse: J. Perf. Constr. Fac. Volume 21, Issue 4, pp. 320-326 (July/August 2007)